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A balancing machine is a measuring tool used for balancing rotating machine parts such as rotors for electric motors, fans, turbines, disc brakes, disc drives, propellers and pumps. The machine usually consists of two rigid pedestals, with suspension and bearings on top supporting a mounting platform. The unit under test is bolted to the platform and is rotated either with a belt-, air-, or end-drive. As the part is rotated, the vibration in the suspension is detected with sensors and that information is used to determine the amount of unbalance in the part. Along with phase information, the machine can determine how much and where to add or remove weights to balance the part. == Hard-bearing vs. soft-bearing == There are two main types of balancing machines, hard-bearing and soft-bearing. The difference between them, however, is in the suspension and not the bearings. In a hard-bearing machine, balancing is done at a frequency lower than the resonance frequency of the suspension. In a soft-bearing machine, balancing is done at a frequency higher than the resonance frequency of the suspension. Both types of machines have various advantages and disadvantages. A hard-bearing machine is generally more versatile and can handle pieces with greatly varying weights, because hard-bearing machines are measuring centrifugal effects and require only a one-time calibration. Only five geometric dimensions need to be fed into the measuring unit and the machine is ready for use. Therefore, it works very well for low- and middle-size volume production and in repair workshops. A soft-bearing machine is not so versatile with respect to amount of rotor weight to be balanced. The preparation of a soft-bearing machine for individual rotor types is more time consuming, because it needs to be calibrated for different part types. It is very suitable for high-production volume and high-precision balancing tasks. Hard- and soft-bearing machines can be automated to remove weight automatically, such as by drilling or milling, but hard-bearing machines are more robust and reliable. Both machine principles can be integrated into a production line and loaded by a robot arm or gantry, requiring very little human control. 抄文引用元・出典: フリー百科事典『 ウィキペディア(Wikipedia)』 ■ウィキペディアで「balancing machine」の詳細全文を読む スポンサード リンク
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